Basic Info.
Automatic Grade
Automatic
Application
Cleaning, Detergent, Cosmetics, Drinks, Skin Care Products, Dairy Products, Hair Care Products, Oil, Tea, Vegetable, Fruit, Fish, Meat, Snack, Rice, Flour, Seasoning
Type
Filling and Sealing Machine
Forming Species
Box Molding
Forming Function
Forming, Filling, Seal
Product Description
Main mechanical characteristics: The product can be used to complete the three color printing, cutting, indentation, trimming, slotting and other multi-processes of paperboard..Automatic paper feeding mechanism with leading edge position, adjustable air volume, frequency conversion control of main engine.The main control of this machine adopts color display screen to control the machine, which is convenient, fast and flexible. Phase adjustment through digital electric adjustment, automatic return to zero, transmission gear using 4 quality steel, Carburizing and quenching, shaving processing; Wall plate cast iron material, thickness of 50mm, no deformation. The hole machining adopts high precision boring machine, the accuracy of hole center distance can reach ±0.03mm. The main transmission gear and transmission shaft are connected by tensionless and key-free connection, which makes the virtual position magnify, cancels the wear of the center, and makes the printing machine keep the precision of overprinting for long life. The whole machine adopts electric split-closing, pneumatic locking, tight combination of single machine, and not going to overprint. The machine has the features of accurate coloring, fine printing pattern, convenient use and maintenance, high automation degree, etc.. PaperfeeddepartmentHeading | Say clearly |
1Machine clutch | - Electric control machine clutch with alarm bell, continuous alarm ring during the march, to ensure the safety of operators.
- Pneumatic interlocking device.
- The main motor starts the protection device, when the whole machine is not locked, the main engine can not run.
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2Leading wheel
Paper feeding system | - Air suction auxiliary feeding, fan 7.5 KW, according to different cardboard bending conditions, air volume adjustment to ensure the smooth supply of paper. (valve adjusting air volume)
- Selection of leading edge positioning automatic paper feeding mechanism.
- Side baffle, rear gear box position electrically adjusted.
- Paper supply counter, set, display production quantity, automatic alarm.
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3 dust separation plant | - Brush dust removal device can remove the impurities on the printed surface of paperboard and improve the printing quality.
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4Paper feeding roll | - Outer diameter of feeding roller is 120mm, thick wall steel pipe, wrapped wear resistant rubber, and balance correction.
- The outer diameter of the down feeding roll is 135mm, embossed with hard chromium plating.
- Manual adjustment of feed roller gap dial, adjustment range 2.2~12mm.
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5Automatic return to zero device | - Paper feed, printing, electric automatic zero, erasure memory.
- General carton use automatic return to zero device, trial printing two can be adjusted to the correct position, reducing cardboard waste.
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6Paper finishing device | 1)Equipped with pneumatic paper finishing device, according to their needs set the time automatically paper. |
Printing Department Heading | Say clearly |
1Printing roll
(plate roll) | - Outer diameter is 300mm (including plate size).
- Steel tube surface grinding, hard chromium plating
- Balance correction, smooth operation.
- Ratchet fixed reel shaft.
- Full plate slot, suitable for 9mm × 3mm hanging plate.
- Quick plate changing device, convenient and fast loading and unloading printing plate, with foot switch electric control forward and backward turn.
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2Steel roller | - The outer diameter of steel mesh roller is 176mm. The thickness of the wall is 22 mm.
- Steel tube surface grinding, pressing mesh, hard chromium plating.
- Mesh, hard chrome plated. Balance correction, smooth operation.
Steel mesh roller number 180 to 280, optional. 5)Cooperate with the air pressure automatic lifting device of paper feeding system (when feeding the paper, the roller drops into contact with the printing plate, and when the paper is fed, the roller rises and the printing plate is separated). 6)Roller with wedge over the clutch, ink, easy to wash ink. |
3Printing roller | - Outside diameter 124mm wall thickness 18mm
- Steel tube surface grinding, hard chromium plating.
- Balance correction, smooth operation.
- Manual adjustment range of press roller gap dial 2.2~12mm.
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4Top and bottom roll | - Upper roll: outer diameter is 86mm thick wall steel pipe, with 4 outer diameter 120mm feeding ring
- Lower roller: thick-wall steel pipe with outer diameter of 1-124mm, surface grinding, and hard-chrome plating.
- Manual adjustment of feed roller gap dial, adjustment range 2.2~12mm.
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5Rubber roll | - The outer diameter is 176mm. The origin of Hebei.
- The surface of steel tube is coated with wear-resistant rubber, and balance correction is made..
- Rubber medium high special grinding, good ink transfer effect.
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6Phase adjustment mechanism | - Planetary gear construction.
- The printing phase is controlled by electric number and adjusted 360 °. (operation, stop can be adjusted)
- Manually adjust lateral position, adjust distance ±7.5mm.
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7Ink circulation | - The pneumatic diaphragm pump is stable in ink supply and simple in operation and maintenance.
- Ink filter, filter impurities, ink separation.
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8Printing phase
fixing device | - Cylinder type automatic brake
- When the machine separates or adjusts the phase, the brake mechanism limits the rotation of the machine and keeps the original gear position fixed.
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()Slotted part 1operation control(analysis) | 1)Self-locking device with manual quick clearance fine-tuning for overpass clearance 2)An emergency stop device is installed to ensure safety 3)Manually adjust the height of the box. |
2Knife control | 1)Adopt single axis and double knife structure, rear knife adopt electric adjustment; 2)The four knife seat can be moved, the adjustment distance adopts the electric adjustment; 3)Adjust method, loosen top wire, press button to move at the same time; 4)Manual two-way locking adjustment of pressure wheel clearance, quick and convenient adjustment; 5) The electromagnetic brake mechanism is used to fix the phase, and the position of the front tool is fixed when the phase is separated or adjusted by the machine. |
3Preloading wheel | - The upper and lower axis diameter is Φ 86 mm, equipped with four groups of wire-pressing wheels.
The position of the wire pressing wheel and the slotting cutter head are adjusted synchronously in axial direction. 3)Equipped with a prepress wheel can effectively prevent cardboard from breaking. |
4Split / slotted tool holder | 1)Slotted knife thickness of 7 mm, high-quality alloy steel heat-treated slotting machine, professional manufacturers to ensure quality. (slotted revolutionary patented technology) 2)The axis diameter is Φ 136mm. Surface grinding chrome plating, smooth movement. 3)Slotting, wire pressing wheel, position axial manual adjustment. 4)Slotted knife can be moved, suitable for the production of large-specification double-sheet box. 5)Adopt the unique projectile chip removal device, reduce the cost, long life. |
()drive gearItem | Say clearly |
1main drive gear | - Material is: 4 steel, Carburizing quenching, shaving from processing.
- Grade 4 accuracy, smooth operation, low noise, long hardness HRC45, life, no wear within 3 years, can achieve long-term printing registration.
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2Keyless connection ring | - By adopting tensionless and non-key connection, the shaft and gear can be jointed seamlessly, there will be no clearance in the use of large torsion distance, and the installation and maintenance are more convenient, and the long-term transmission accuracy can be high, so as to ensure the accuracy of printing cover.
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3pressure governing | 1)And the whole adopts a single-stage speed reducer to adjust. |
()List of main parts | Part name | picture | brief introduction | brand | remarks |
1 | Leading edge paper feeding system | | Three row wheel common | Tianjin | Design speed:
120 tablets / min |
2 | frequency transformer | | Host 11kw
Fan 7.5kw | alpha | 2 units |
3 | [] electric relay | | | Shanghai people | whole |
4 | Electrical components | | | Shanghai people | whole |
5 | push-button | | | Zhengtai | whole |
6 | Main motor | | 11kw | Hebei Dongli | converter motor |
7 | fan | | 7..5kw | Hebei | 1 unit |
8 | gear reducer | | 0.18kw 0.37kw | Zhejiang | Phase repair side baffle |
9 | Ink motor | | 400w | | whole |
10 | Split motor | | 550W | | whole |
11 | Main wall panel | | thickness50mm | precision cast iron | Production of large boring Machine |
12 | drive gear | | thickness40mm | 45# | shaving |
13 | Printing roller | | ∮290mm | Hebei Dongguang | Welding of steel coils, computer dynamic balance correction, hard chromium plated by grinding, wall thickness 18mm |
14 | Iron and steel anilox roller | | ∮176mm | Dalian | The thickness of the wall is 22mm,
Dynamic balance correction |
15 | rubber covered roller | | ∮176mm | Hebei | Wall thickness 22mm, dynamic balance correction |
16 | Bottom printing roll | | ∮124mm | 25# seamless steel pipe | Wall thickness: 18mm, dynamic balance correction, hard chromium plating |
17 | bearing | | main transmission shaft bearing | Harbin | |
18 | pneumatic component | | | Somei | whole |
19 | Pneumatic single diaphragm pump | | | Wuhan Golden Yangtze River | whole |
20 | Keyless connection ring | | | Ryann | whole |
21 | free wheel device | | | Hamyang | whole |
Main technical parameters:Item | Single bit | 300×2400 |
Maximum printing size | mm | 900×2100 |
Maximum oversize | mm | 900×2200 |
Minimum machining size (length x width) | mm | 280×400 |
Printing plate thickness | mm | 6.7 |
Suitable thickness of paperboard | mm | 2~10 |
Maximum mechanical velocity | sheets/min | 120 |
economic speed | sheets/min | 80-100 |
Main motor power | KW | 11 |
Color accuracy | mm | two-tone ±0.75 |
open slot | mm | ±1 |
term of service The machine leaves the factory for 20 days or the commissioning is finished, whichever is the first. However, due to human factors or lack of normal maintenance and normal wear and tear parts.Note: customer-owned portion- Compressed air piping, compressors.
- Power supply, wiring to operation cabinets and line piping.
- Water supply line.
Water, electricity, gas foundation plane installation of civil engineering.5,Lubricating oil, hydraulic oil, grease and high temperature grease for equipment.6,Flat iron 50 blocks (thick 5mm long 250mm wide 100mm)7,Ink, paperboard, double-sided adhesive, printing plate.Check and receive criteria,The seller guarantees that the machines sold will be fully suitable for the process of processing the three-layer corrugated board with the AZBX E corrugated board and the combination of the five layers of corrugated paper board with the AZB BU CZC E in combination with the later processing procedure of the five-layer corrugated paperboard. Kraft paper weighs between 125 and 250 grams and corrugated paper between 112 and 180 grams.,test condition :1,The quality of corrugated board is acceptable to the market, and the bending degree of corrugated board cannot exceed 0.015 mm. This coefficient refers to the bending height difference when the width of the board is 600mm. The test board can be converted according to this coefficient proportion according to the size, but the maximum bending can not exceed 18mm. For example:High bending coefficient of width of paperboard 350mm 4.5mm 0.015mm 600mm 9mm 0.015mm 1200mm 18mm 0.015mm2,The printing plate shall be of good quality and free from defilement, and the printing plate shall be determined separately.3,Size range of paperboard for testing: any size within the specification range of mechanical design.Maximum length and width 70% (machine speed) minimum length wide size 40% (machine speed)4,Vehicle speed measurement: The paper board can reach 80% of the design speed at the speed of 600-1200 and the speed can reach 80% of the designed speed according to the machine rating, and the above-mentioned machine speed can guarantee the following functional accuracy. such as printing, it is necessary to add a trailing bar.5.Printing quality: in the printing size range of the first color printing paperboard leading edge as the reference point, the accuracy range of ±1mm; The second color, the third color takes the first color as the reference point, the alignment precision range is ±0.5 mm, must not have the free printing or the printing color uneven phenomenon, also must not have the draught or in the non-printed part ink phenomenon.6,Die cutting accuracy: under the above conditions, the synchronization accuracy is within ±1mm. That is, the change of vertical distance from a certain tangent point or indentation line point to the edge of the board (feed direction) does not exceed ±1mm.,supplementary specification: If the above standards in the printing quality requirements, such as the use of paper coated paper production and printing patterns complex, such as impact, color, and so on, the production rate will be reduced by about 30-50%; If the weight of cardboard tile paper is too low to cause corrugated serious, cardboard will not be able to use.
Address:
Dongguang County Hebei Province, Cangzhou, Hebei, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
Our company is specialized in different kinds of products. We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality objective. To perfect our service, we make our products with good quality at the reasonable price.